Rotoflex DF3 is a highly-configurable offline digital finishing and converting solution. Servo-driven from unwind to rewind with print and die cut units in between, the intelligent DF3 system delivers unparalleled agility, ultra-efficient operation and a full spectrum of decoration for offline applications and processes in the fast-growing digital and hybrid world.
Efficiency: Support the second step in your production process in the most efficient way possible. All slitting, stripping, cutting and flexographic embellishment needed to make your digital work “pop” is achieved in a single run
Fast: 50% faster changeovers and production level speed up to 1000 fpm coupled with industry-setting lead times from Rotoflex manufacturing make this the fastest comprehensive solution on the market
Flexibility: Deliver differentiated product to customers cost effectively. Print station and rail feature options unlock finishes once out of reach without downtime associated with ancillary machinery.
Upgradability: Rail system ensures variability for future retrofits that integrate new decoration and finishing options
Ergonomics: Operator-friendly infrastructure and intuitive design ensures simple training process and job-to-job consistency
Support: Backed by global service and technical specialists that understand digital workflows and what can help you remove production bottlenecks.
13.5 inches (340 mm)
750 fpm (228 mpm) for full rotary
360 fpm (110 mpm) for semi-rotary
10 – 26 inches (254 – 660 mm) solid rotary
Up to 26 inches (660 mm) for semi-rotary applications
2 – 25 inches (50 – 635 mm) when utilizing semi rotary diecutting
13 inches (330 mm) with an open design and ergonomic lock-and-load features
The opportunities are endless to support your pressroom curing preferences.
Incorporate high-efficiency hot air, UV LED, or UV systems
Standard 3 inch (75 mm)
Dry or Wet Lamination
Cold & Hot Foil Stamping
-Rotary Screen or Modular Digital Alternative to rotary screen
Sheeter & Conveyor Table
Flag & Splice Detection
Multi-Lane and Clear-on-Clear Label Counting
Report Management System (RMS) Production Analysis Tool
Missing Label & Matrix Detection
Vision Inspection System
Unsupported Film Kits
Complements digital, non-hybrid label presses without inline converting functionality.
Eliminates need for single-application embellishment units.
Ideal replacement for legacy digital converting solutions.
Brands need flexibility with the finishes they put on labels. That's where the DF3 comes into play as your production phase 2. The Rotoflex DF3 is a robust multi-function platform for finishing printed label and film stock.
The system is extremely flexible, offering a continuous or semi-rotary mode to accommodate a wide range of repeat sizes, while also modular to adapt to the embellishment needs of a demanding digital market.
and many more!
Spot-on Color Matching | Health & Beauty Applications
Utilize PMS spot colors not easily achieved with traditional digital such as metallics and Reflex Blue
Foil Finishes | Craft Spirits
Produce decorative cold foil effects that boost shelf appeal
We're here to consult you on the best way to optimize your printing process. Let us know the best way to contact you.